RF-Amp
Revision as of 11:00, 9 November 2021 by Blwikiadmin (talk | contribs) (→Measured DC operating point)
Contents
RF Amplifier Features
- From Charlie Morris' (ZL2CTM) Go QRP Portable SSB Rig
- Charlie references Solid State Design for the Radio Amateur (pp 19-20)
- Single 2N3904 NPN transistor
- Ft = 300 MHz (Gain Bandwidth Product)
- Theoretical gain
- +20 dB at 30 MHz
- +29.5 dB at 10 MHz
- Reality is lower due to capacitance, etc.
- Theoretical gain
- Ft = 300 MHz (Gain Bandwidth Product)
- Measured +22 dB gain @12V, +25dB gain @14V
- Input connectors: SMA or BNC
- +12V nominal power
- 49x49mm card
- 4x 4-40 mounting holes
RF Amplifier Design
Schematic
LT Spice Simulation
- LTspice Simulation - GitHub source file
- +28.4 dB at 9 MHz
Charlie Morris Design
- From Charlie's notes with mods for my use
- Charlie Morris' (ZL2CTM) Go QRP Portable SSB Rig
- Charlie describes the design in detail in his video Simple SSB Rig: Part 6 - IF Amplifiers (Feb 2021)
- Based on the Class A RF Amplifier in Solid State Design for the Radio Amateur pp 19-20
- 2N3904 data sheet
- Emitter Resistance - helpful paper
Beta DC
- Geometric mean min/max beta at operating current
- =sqrt(100*300) = 173
Beta AC
- Gain bandwidth product divided by operating frequency
- Assume operating frequency of 9 MHz (IF frequency)
- = 300/9 = 33.3
DC Operating Point
- Max HFE RF gain at CE current of 10 mA
- If Vce = 6V, this is 60 mW power dissipation
- Assume Ve (voltage across emitter resistor) = 1/10 Vcc = 12V/10 = 1.2V
- R3 is Re (emitter resistor) = 1.2V/0.01A = 120 ohms
- VCE = 0.7V (typical from data sheet)
- V(emitter) at 10% of Vcc rule of thumb = 1.2V
- V(base) = V(emitter) + VCE = 1.9V
- Base current is collector current divided by Beta DC
- Biasing resistors = 10x current needed by base current
- 10 mA in C-E, beta DC less = 10 mA/173 = 58 uA
- 10x the current in the biasing resistors = 580 uA (calculated)
- R2 is 1.9V at 580 uA = 3.29K use 3.3K
- R1 sources current to R2 and transistor base
- Voltage = Vcc (12V) - 1.9V = 10.1V
- Current = 577 uA + 58 uA = 635 uA
- R1 = 10.1 / .635 mA = 15.9K, use 15K
Measured DC operating point
- Measured with no input
- Vcc = 11.96V
- Current draw = 12 mA
- Quick test for wiring and more or less correct parts
- Expected 11 mA - close enough
- +BUFF = 11.84V
- 0.12V which is 12 mA through R4 10 ohms - expected
- V emitter = 1.41V
- 12 mA through 120 ohm = 1.44V - close
- V on input divider = 2.06V
- Vbase + 0.7V - close
Input resistance
- Xc for 0.1uF cap from emitter to ground
- C=0.1uF
- F=10MHz
- 1/2*pi*F*C = 0.16 ohms
- Parallel resistors R1, R2 paralleled with transistor input impedance
- R1=15K, R2=3.3K
- Transistor resistance = Beta AC (33.3) times re
- re = 26 / Ie (10 mA in mA) = 26/10 = 2.6
- SSDRA uses 25 as constant - close enough
- Beta AC * re = 33.3*2.6 = 83.3 ohms - predominates
- All in parallel are 80.8 ohms
Input/Output Transformers
Tracks
Input Transformer
- Input Transformer (T1 on Charlie's - T2 on this board)
- Need to calculate turns ratio
- 50:80.8 Ohms
- n = sqrt(Zout/Zin)sqrt(80.8/50) = 1.27 turns ratio
- Turns choices
- Minimum number of turns
- Rule of thumb - want Xl (coil impedance smallest value) to be least 4-5X the load
- Load = 80.8 ohms
- 5 * 80.8 ohms = 404.2 ohms minimum
- More turns = larger capacitance and drops bandwidth
- Toroid is FT37-43
- From Toroid page
- Xl = 404.4 at 9 MHz is 4.5 turns, round up to 5
- Try nearest integer numbers turns ratios
- 5:6 = 6% error
- 6:8 = -4.6%
- 7:9 = -1.1% << good choice
- 8:10 = +1.7%
- 9:11 = +4.0%
- 10:13 = -2.19%
- Use 7:9 turns ratio for optimal input transformer
Output Transformer
- Output transformer (T2 on Charlie's - T1 on this board)
- T2 - different than Charlie's design since my Crystal filters are all 50 ohms in/out
- SSDRA suggest presenting 200 ohm load to the collector
- Can't find reference in SSDRA
- Reflecting back 50 ohms load to 200 ohm collector...
- 200:50 ohms
- n = sqrt(200/50) = 2.0:1 turns ratio
- 10:5 turns
- 10 turns primary (on transistor collector)
- 10 turns = 35 uH
- 5 turns secondary (towards output)
- 5 turns = 8.75 uH
- 15 turns = 9.5 in
- 10 turns primary (on transistor collector)
Charlie's Notes
NanoVNA Measurements
- Goal: Measure RF-Amp performance using a NanoVNA running NanoSaver software on PC
- S21 (gain) needs to be measured with a 40 dB attenuator on input to RF-Amp to avoid compression on the output
- S11 (reflection) input impedance can't be measured with input 40 dB attenuator because S11 just ends up measuring the attenuator
- Output should be terminated to 50 ohms for S11 measurement
- DC current = 12 mA
Measure S21
- Put 40 dB attenuator on RF-Amp input, measure S21 at output
- NanoVNA provides 50 ohm load to RF-Amp to properly terminate output
- Measure S21 with 9:11 input transformer
- S21 @ 100 KHz = -8 dB dB
- S21 @ 1.45 MHz = 35.4 dB (peak gain)
- S21 @ 9.1 MHz = 24.3 dB
- S21 @ 16 MHz = 20.1 dB
- S21 @ 30 MHz = 12.7 dB
- Peak gain justifies use of 40 dB attenuator to protect NanoVNA
LTspice vs NanoVNA
- LTspice simulation was pretty similar to NanoVNA results
- -10 dB at 100 KHz
- +32 dB at peak
- Lower output at higher frequencies
Measure Input Compression
- Is there compression if the NanoVNA drives the input directly?
- Test by driving directly from NanoVNA set to CW = 9 MHz
- Measured output with scope - not clipped at 9 MHz
- Approx. 1Vpp input = +22.1 dBm gain which matches the S21 with the attenuator on the input
- Vpp = 12.4V with 50 Ohm load resistor
- Starts clipping at 7 Mhz and down
- Therefore, can measure input impedance at 9 MHz
- Other evidence of compression
- Compare S21 gain with no input attenuator, put external 40 dB RF Attenuators on output of RF-Amp to protect NanoVNA input
- S21 shows lower gain in lower frequencies so clipping/compression is happening
- Was: 35 dB at 1.4 MHz
- Is: 23.1 dB at 1.5 MHz
- Due to compression can't accurately measure lower frequencies with attenuator at output
- Compression below 7 MHz matches what was on scope
Measure Input Impedance
- Shows VSWR at 14.4 MHz = 1.56:1
- At 9 MHz
- VSWR = 1.7:1
- Impedance = 81-j10
Change Input Transformer turns ratio
- Above had 9:11 turns ratio
- Change to 7:9 turns ratio
- Slightly better gain at higher frequencies
- Was: S21 @ 30 MHz = 12.7 dB
- After: S21 @ 30 MHz = 15.3 dB
- Small additional gain at 8 MHz
- Was: S21 @ 9.1 MHz = 24.3 dB
- After: S21 @ 9.1 MHz = 24.8 dB
- New turns improved the input VSWR slightly
- Was: At 9 MHz, VSWR = 1.7:1, Impedance = 81-j10
- After: At 9 MHz, VSWR = 1.6:1, Impedance = 76.7-j12
Tune input transformer
- Isolate output by replacing output transformer with 200 resistor
- Add one more output winding to input transformer T2 (7:10)
- VSWR nearly 1.04:1 at 11.1 MHz
- -19 dB return loss at 9 MHz VSWR = 1.249:1
- With output transformer
- Slightly better with 1 extra winding
Video