Difference between pages "RETRO-EP4CE15 Assembly Sheet" and "RF Attenuators"

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[[File:RETRO-EP4CE15-CAD-bw.PNG]]
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== Homebrew RF Attenuators ==
  
== Parts List ==
+
[[file:Atten_30dB_20dV_P1812-720px.jpg]]
  
* Pin headers/pin sockets
+
== Attenuators ==
** "Standard" length is 1x40 or 2x40 pins
 
*** Cheaper to buy 1x40 or 2x40 and cut off extra pins
 
** Ebay - [https://www.ebay.com/sch/i.html?_from=R40&_trksid=m570.l1313&_nkw=header+pins+40&_sacat=0&LH_TitleDesc=0&_osacat=0&_odkw=header+pins 1x40 Header pins/sockets]
 
** Female connectors are expensive on Mouser, [https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2334524.m570.l1312.R1.TR0.TRC0.A0.H0.Xheader+pins+2x40+female.TRS1&_nkw=header+pins+2x40+female&_sacat=0&LH_TitleDesc=0&_osacat=0&_odkw=header+pins+40+female Ebay has good choices]
 
** Mouser [https://www.mouser.com/ProductDetail/Harwin/M20-9774046?qs=sGAEpiMZZMs%252BGHln7q6pmzlZUuX%2F53qjJbj%2FQ1pG9jE%3D 1x40 pin straight headers]
 
** Mouser [https://www.mouser.com/ProductDetail/Harwin/M20-9754046?qs=sGAEpiMZZMs%252BGHln7q6pmzlZUuX%2F53qjVp2YK3gPzB8%3D 1x40 right angle pin headers]
 
** Mouser [https://www.mouser.com/ProductDetail/3M-Electronic-Solutions-Division/2380-5121TG?qs=sGAEpiMZZMs%252BGHln7q6pmwu5ra4CY41i6yhE8n6mBfA%3D 2x40 right angle pin headers]
 
* 0805 resistors are [https://www.ebay.com/itm/free-shipping-5mm-10pcs-2pin-Screw-Terminal-Block-Connector-Pitch-Blue/401412772144?epid=2268620144&hash=item5d7610d130:g:X3UAAOSwqXZZy-vH standard parts]
 
  
{| class="wikitable"
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[[file:Chart_mW_vs_dbM.PNG]]
! Qty
+
 
! Value
+
=== 30 dB Attenuator ===
! RefDes
+
 
!
+
* [http://leleivre.com/rf_pipad.html Pi Attenuator Calculator]
! Qty
+
 
! Value
+
[[file:Atten30dB_P116-720px.jpg]]
! RefDes
+
 
|-
+
[[file:30dB_Attenuator.PNG]]
| 6
+
 
| [https://www.mouser.com/Passive-Components/Capacitors/MLCCs/Multilayer-Ceramic-Capacitors-MLCC-SMD-SMT/_/N-bw5t7Z1yzvvqx?P=1z0wqusZ1yzmou0Z1yx6r6bZ1yx4avv Cap, 0.1uF] (0805)
+
* Built
| C1-C4,C7,C8
+
** Standard 5% resistor values
|
+
** R1 = 820 in parallel with 22K = 790.6 ohms
| 1
+
** R2 = 2 paralleled 120 Ohm 1/4W resistors paralleled with 470 ohms = 53.2 ohms
| Header, pin, straight, 1x2
+
** Flat from 0-30 MHz
| H1
+
** Measured attenuation is flat
|-
+
*** -30.01dB at 1 MHz
| 2
+
*** -30.24dB at 30 MHz
| [https://www.mouser.com/Passive-Components/Capacitors/MLCCs/Multilayer-Ceramic-Capacitors-MLCC-SMD-SMT/_/N-bw5t7Z1yzvvqx?P=1z0wrkrZ1z0z7ymZ1yzmou0Z1yx6r6bZ1yx4aw4Z1yx4aw3 Cap, 10uF] (1206)
+
** Input Impedance - 53.1 ohms, 21.3nF
| C5,C6
+
** SWR 1.06
|
+
** 1/2W max (5VDC max, 0 ohm source)
| 1
+
 
| Header, right angle, 1x3
+
* NanoVNA scan data
| H2
+
 
|-
+
[[file:30dB_Attenuator_NanoVNA_Setup_Curve_900MHz.PNG]]
| 2
+
 
| LED, 3MM
+
[[file:30dB_Attenuator_NanoVNA_Data_900MHz.PNG]]
Pick your favorite color
+
 
| D1,D2
+
* LTSPICE Simulation
|
+
 
| 1
+
[[file:LTSPice_30dB.PNG]]
| Header, pin, straight, 1x4
+
 
| J2 (option)
+
=== 20 dB Attenuator ===
|-
+
 
| 1
+
[[file:Atten_20dB_P115-720px.jpg]]
| [https://www.mouser.com/ProductDetail/Laird-Performance-Materials/MI0805K601R-10?qs=sGAEpiMZZMuVJC7Vq%252BMl52311OgbohCz Ind, MI0805K601R-10]
+
 
| L1
+
[[file:20dB_Attenuator.PNG]]
|
+
 
| 1
+
* Build
| Header, Pin, Right angle, 2x6
+
** Standard 5% resistor values
| J3
+
** R1 = 2 of 510 in parallel also in parallel with 8.2K = 247.3 ohms
|-
+
** R2 = 2 paralleled 150 Ohm 1/2W resistors paralleled with 330 ohms = 61.11 ohms
| 3
+
** Flat from 0-30 MHz
| 10K (0805)
+
** Measured attenuation is flat
| R1,R2,R15
+
** Input Impedance - tbd ohms, tbd nF
|
+
** SWR tbd
| 1
+
** 1W max (8.6 V max, 0 ohm source)
| Header, pin, male 2x25
+
 
| J1
+
[[file:20dB_Attenuator_NanoVNA_Setup_Curve_900MHz.PNG]]
|-
+
 
| 2
+
[[file:20dB_Attenuator_NanoVNA_Data_900MHz.PNG]]
| 1K (0805)
+
 
| R3,R4
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* LTSPICE Simulation
|
+
 
| 2
+
[[file:LTSPice_20dB.PNG]]
| [https://www.mouser.com/ProductDetail/Wurth-Elektronik/61306421821?qs=sGAEpiMZZMs%252BGHln7q6pm%252BxnWLfLL2%2F99tdiiqVL0ow%3D Header, Female, 2x32]
+
 
| J7,J8
+
=== 10 dB Attenuator ===
|-
+
 
| 2
+
[[file:Atten_10dB_P115-720px.jpg]]
| 22 (0805)
+
 
| R5,R6
+
[[file:10dB_Attenuator.PNG]]
|
+
 
| 1
+
* Build
| [https://www.mouser.com/ProductDetail/587-634-015-274-906 Conn, DB-15HD, Female, Blue]
+
** Standard 5% resistor values
| P1
+
** R1 = 2 of 150 in parallel also in parallel with 1.5K = 71.43 ohms (0.3% error)
|-
+
** R2 = 3 of 330 Ohm 1/4W parallel resistors paralleled with 810 ohms = 96.85 ohms (0.62% error)
| 2
+
** Flat from 0-30 MHz
| 270 (0805)
+
** Measured attenuation is flat
| R7,R8
+
** Input Impedance - tbd ohms, tbd nF
|
+
** SWR tbd
| 1
+
** 3/4W max (9.1 V max, 0 ohm source)
| [https://www.mouser.com/ProductDetail/523-GMC020080HR Socket, SD Card]
+
 
| P4
+
[[file:10dB_Attenuator_NanoVNA_Setup_Curve_900MHz.PNG]]
|-
+
 
| 3
+
[[file:10dB_Attenuator_NanoVNA_Data_900MHz.PNG]]
| 470 (0805)
+
 
| R10,R12,R14
+
* LTSPICE Simulation
|
+
 
| 1
+
[[file:LTSPice_10dB.PNG]]
| [https://www.mouser.com/ProductDetail/523-12401610E4%232A Receptacle, USB-C]
+
 
| P3
+
=== Attenuator Construction ===
|-
+
 
| 3
+
* Single side copper clad PCB
| 680 (0805)
+
** Approx 2"x1"
| R9,R11,R13
+
* Clean with steel wool
|
+
* Solder SMA connectors
| 1
+
** Use large alligator clips to hold while soldering
| [https://www.mouser.com/ProductDetail/161-2206 Mini-DIN-6]
+
** Solder on sides only
[https://www.ebay.com/itm/10Pcs-mini-6pin-female-pcb-mount-ps2-jack-mouse-keyboard-plug-connec-CO/312856912531?ssPageName=STRK%3AMEBIDX%3AIT&var=611569754103&_trksid=p2057872.m2749.l2649 Green - ebay]
+
 
[https://www.ebay.com/itm/10PCS-MINI-6PIN-FEMALE-PCB-MOUNT-PS2-JACK-mouse-keyboard-plug-connector-Purple/141976500445?hash=item210e7578dd:g:GjMAAMXQC-tTBKMC Purple - ebay]
+
[[file:Atten_01_SMAs_720px.jpg]]
| P2
+
 
|-
+
* Cut "T" Shaped pads
| 1
+
** I used nibbler
| [https://www.mouser.com/ProductDetail/Diodes-Incorporated/AP1117E33G-13?qs=%2Fha2pyFaduiFqoHHk6ItunRNGAVOnimc%252BjZlAthX8XA%3D AP1117-3.3V] (SOT-223-3)
+
* Center fits between connector ground pins
| U1
+
* Glue down pads with Superglue
|
+
 
|
+
[[file:Atten_02_Pads_720px.jpg]]
|
+
 
|
+
* Solder center pin with big solder blob
|-
+
** A bit too high for direct contact
| 1
+
* Verify raised pad does not short to ground
| [https://www.mouser.com/ProductDetail/FTDI/FT230XS-R?qs=sGAEpiMZZMtv%252Bwxsgy%2FhiIaF6qCroMVR1i2pEQA5UpU%3D FT230XS] - FTDI, USB to serial
+
 
| U2
+
[[file:Atten_03_Solder CenterPads_720px.jpg]]
|
+
 
|
+
* Solder side resistor(s)
|
+
* Leave room for center resistor(s)
|
+
 
|-
+
[[file:Atten_04_Solder Side_Resistors_720px.jpg]]
| 1
+
 
| [https://www.mouser.com/ProductDetail/ISSI/IS62WV10248EBLL-45TLI?qs=sGAEpiMZZMt9mBA6nIyysGteSAlTZpW%2FlW%252BXI6z%2FjP4%3D IS62WV10248EBLL-45TLI]
+
* Measure side resistors from pad to ground
SRAM. Async, 1Mbx8, 45ns
+
* Should match value
| U3
+
* Solder center resistor(s)
|
+
 
|
+
[[file:Atten_05_Solder Center_Resistors_720px.jpg]]
|
+
 
|
+
* Verify no shorts between centers and ground
|-
+
 
|}
+
== References ==
 +
 
 +
<video type="youtube">A5gGeV7CiQ0</video>

Revision as of 11:50, 7 September 2021

Homebrew RF Attenuators

Atten 30dB 20dV P1812-720px.jpg

Attenuators

Chart mW vs dbM.PNG

30 dB Attenuator

Atten30dB P116-720px.jpg

30dB Attenuator.PNG

  • Built
    • Standard 5% resistor values
    • R1 = 820 in parallel with 22K = 790.6 ohms
    • R2 = 2 paralleled 120 Ohm 1/4W resistors paralleled with 470 ohms = 53.2 ohms
    • Flat from 0-30 MHz
    • Measured attenuation is flat
      • -30.01dB at 1 MHz
      • -30.24dB at 30 MHz
    • Input Impedance - 53.1 ohms, 21.3nF
    • SWR 1.06
    • 1/2W max (5VDC max, 0 ohm source)
  • NanoVNA scan data

30dB Attenuator NanoVNA Setup Curve 900MHz.PNG

30dB Attenuator NanoVNA Data 900MHz.PNG

  • LTSPICE Simulation

LTSPice 30dB.PNG

20 dB Attenuator

Atten 20dB P115-720px.jpg

20dB Attenuator.PNG

  • Build
    • Standard 5% resistor values
    • R1 = 2 of 510 in parallel also in parallel with 8.2K = 247.3 ohms
    • R2 = 2 paralleled 150 Ohm 1/2W resistors paralleled with 330 ohms = 61.11 ohms
    • Flat from 0-30 MHz
    • Measured attenuation is flat
    • Input Impedance - tbd ohms, tbd nF
    • SWR tbd
    • 1W max (8.6 V max, 0 ohm source)

20dB Attenuator NanoVNA Setup Curve 900MHz.PNG

20dB Attenuator NanoVNA Data 900MHz.PNG

  • LTSPICE Simulation

LTSPice 20dB.PNG

10 dB Attenuator

File:Atten 10dB P115-720px.jpg

10dB Attenuator.PNG

  • Build
    • Standard 5% resistor values
    • R1 = 2 of 150 in parallel also in parallel with 1.5K = 71.43 ohms (0.3% error)
    • R2 = 3 of 330 Ohm 1/4W parallel resistors paralleled with 810 ohms = 96.85 ohms (0.62% error)
    • Flat from 0-30 MHz
    • Measured attenuation is flat
    • Input Impedance - tbd ohms, tbd nF
    • SWR tbd
    • 3/4W max (9.1 V max, 0 ohm source)

File:10dB Attenuator NanoVNA Setup Curve 900MHz.PNG

File:10dB Attenuator NanoVNA Data 900MHz.PNG

  • LTSPICE Simulation

LTSPice 10dB.PNG

Attenuator Construction

  • Single side copper clad PCB
    • Approx 2"x1"
  • Clean with steel wool
  • Solder SMA connectors
    • Use large alligator clips to hold while soldering
    • Solder on sides only

Atten 01 SMAs 720px.jpg

  • Cut "T" Shaped pads
    • I used nibbler
  • Center fits between connector ground pins
  • Glue down pads with Superglue

Atten 02 Pads 720px.jpg

  • Solder center pin with big solder blob
    • A bit too high for direct contact
  • Verify raised pad does not short to ground

Atten 03 Solder CenterPads 720px.jpg

  • Solder side resistor(s)
  • Leave room for center resistor(s)

Atten 04 Solder Side Resistors 720px.jpg

  • Measure side resistors from pad to ground
  • Should match value
  • Solder center resistor(s)

Atten 05 Solder Center Resistors 720px.jpg

  • Verify no shorts between centers and ground

References