Difference between revisions of "SSB6 Design"

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* Added grounds to cases of crystals
 
* Added grounds to cases of crystals
  
[[file:SB6_NanoVNA_9MHz_1KHzPerDiv_Added_Ground.png]]
+
[[file:SB6_NanoVNA_9MHz_1KHzPerDiv_Added_Grounds.png]]
  
 
==== Incremental Build and Test ====
 
==== Incremental Build and Test ====

Revision as of 00:07, 18 October 2021

SSB6 P1882 720px.jpg

Design

W7ZOI SSB6 Schematic

XTAL-SSB-6Crystals.PNG

  • Response curve

W7ZOI SSB6 Curve.PNG

Build

FT37-43 10 turns 9MHz.PNG

Schematic

SSB6 SCHEMATIC.PNG

Dishal Values

  • Impedance = 195.9
RefDes Dishal  RefDes W7ZOI
Ck12   87.3    C3/C9  82
Ck23   110.9   C4/C8  100
Ck34   114.4   C6     100
Cs1    110     C2/C10 120
Cs3    369.5   C5/C7  470

Dishal-sim-01.PNG

Measured Crystal Values

  • 6 crystals within 7 Hz of each other
    • Selected from 50 purchased
Number Freq        Delta from average
09     8.997791    -7.7
12     8.997791    -7.7
41     8.997793    -5.7
06     8.997794    -4.7
21     8.997798    -0.7
38     8.997798    -0.7

Enclosure 80x50x20

  • Fits in 80x50 extruded enclosure
  • Material: Aluminum
  • Color: black
  • Size: approx.80*50*20mm
  • Thickness: approx.1mm

Enclosure-80x50x20.jpg

Performance Measurements

Overall

  • NanoVNA
  • 2.5 KHz / div

SSB6 NanoVNA 9MHz 2.5KHzPerDiv.png

Detailed

  • 1 KHz/div
  • Bandpass looks about 2500 KHz = good
    • Left freq = 8.99762 MHz
    • Right freq = 9.00005 MHz
    • Delta = 2.43 KHz
    • Center frequency = 8.99885 MHz
      • Implies crystals are properly matched?
  • Insertion loss at "best" point (red marker) -5.14 dB = OK
  • Deep skirts = good
  • Ripple looks bad
  • Right side low

SSB6 NanoVNA 9MHz 1KHzPerDiv.png

Compared to SSB4

  • Fcenter = 8.998MHz
  • Span = 10KHz
  • 1 KHz/div
  • Skirts much deeper on SSB6 than SSB4
    • -90 dB on SSB6 at window edges
    • -60 dB on SSB4 at window edges
  • Passband much flatter on SSB4
  • Insertion loss lower on SSB4
  • SSB4

SSB4 vsS SB6 NanoVNA 9MHz 1KHzPerDiv.png

Improvements

No impact

  • Cleaned board
  • Removed wires on transformer that were not clipped flush-ish
    • No effect - same ripple, same drop at the right side, same insertion loss
  • Added grounds to cases of crystals

SB6 NanoVNA 9MHz 1KHzPerDiv Added Grounds.png

Incremental Build and Test

  • Start with unpopulated board
    • Add SMA connectors
  • Measured with 200 ohm resistors at input caps to ground
  • Measure transformer impedances from NanoVNA
    • Input
      • 48.9-j0.900 Ohms
      • VSWR 1:1.031
    • Output
      • 48.7-j0.714 Ohms
      • VSWR 1:1.031
  • Flat over passband

SSB6 NanoVNA 9MHz Transformer Input Impedance.png

  • 1-30 MHz scan
  • Toroid flat to board or tilted up = same performance

SSB6 NanoVNA 1-30MHz Transformer Input Impedancee.png

References

Sorted crystals table

Assembly Sheet