Difference between pages "VFO-001" and "Kits and Parts Mixers"

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[[File:VFO-001_P132-720px.jpg]]
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== Kits and Parts Mixers Features in Common ==
  
== Features ==
+
* All Ports are 50Ω
 +
* +7dBm Local Oscillator Injection Design
 +
* Full Diplexer at the IF Port
 +
* Optional Attenuators for RF & LO Ports
 +
* Available as bare PCB or kit of parts
  
* [[SDD1306 OLED Display]]
+
=== My Typical Applications ===
** I2C Interface
 
** OLED runs from 3.3V (can run from 5V but this use has 3.3V)
 
* [[RotaryEnc|Rotary Encoder Break Out Board]]
 
* [[Arduino Pro Mini]]
 
** Arduino compatible
 
** 3.3V
 
** 8 MHz
 
** Programmed via Arduino IDE
 
*** Download via serial
 
* [[Si5351 Oscillator Breakout Board]]
 
** 10 KHz - 40 MHz tuning range
 
*** 1Hz/10Hz/100Hz/1KHz/10KHz/100KHz/1MHz/10MHz steps
 
** I2C Interface
 
** 3 Outputs
 
** 27 MHz crystal
 
** 3.3V operation works without level shifters for I2C*
 
** Si5351 can only run from 3.3V
 
** Used right angle headers and Dupont cables for low profile
 
* [[Mini360_Buck_Converter|Mini-360 Buck Regulator]]
 
** 5V-23V input
 
** 3.3V output
 
* [https://www.adafruit.com/product/2230 Extruded Aluminum Enclosure Box - 94mm x 83mm x 30mm]
 
  
== Schematic ==
+
* 7 MHz RF, 40 M band
 +
* 16 MHz LO
 +
** Si5351A square wave drive, 50 Ohm source impedance, 1.65V peak
 +
* 9 MHz IF feeds Crystal Filter
 +
** SSB or CW [[Crystal Filter Design|Crystal Filter Design]]
 +
*** [[Crystal Filter Design#SSB 4 Crystal Filter on Kits and Parts Board|SSB4 Crystal filter]]
 +
*** [[Crystal_Filter_Design#CW 5 Crystal Filter on Kits and Parts Board|CW5 Crystal Filter]]
  
[[File:VFO-001-SCHEMATIC-V2A.PNG]]
+
== Kits and Parts ADE-1 Mixer ==
  
* PWR* - connect only when no Mini-360 Buck Regulator is used
+
* [https://kitsandparts.com/ADE.php Kits and Parts Mixer]
* [[PD01]] - Power Distribution card (not shown)
+
* Build and tune diplexer first
  
== Build ==
+
[[file:ADE-1.SCH.png]]
  
* [https://www.adafruit.com/product/2230 Extruded Aluminum Enclosure Box - 94mm x 83mm x 30mm] - Out of stock
+
[[file:ADE-1.PCB.png]]
  
* BNC/Power Jack placement
+
==== Toroid Winding Direction ====
  
[[File:VFO-001-Nibbler-BNCs_Placement-720px.jpg]]
+
* Toroids needs to be wound to match the pad locations/offsets on the PCB
  
* Rear panel BNCs and power jack
+
[[file:toroid-cw.jpg]]
  
[[File:VFO-001-Rear_Panel-720px.jpg]]
+
=== ADE-1 Schematic ===
  
* Drill holes and nibble out for OLED cutout
+
[[file:ADE-1_Schematic.PNG]]
** A bit rough
 
** Better to undercut nibble and file to size
 
  
[[File:VFO-001-Nibbler-01-720px.jpg]]
+
=== Performance ===
  
* OLED fitted
+
[[file:Chart_dBm-to-Volts.PNG]]
  
[[File:VFO-001-Nibbler-OLED-Fitted-720px.jpg]]
+
[[file:ADE-1_Performance.PNG]]
  
* Final
+
[[file:ADE-1_ElectricalSpecs.PNG]]
  
[[File:VFO-001_P132-720px.jpg]]
+
=== Port VWSR ===
  
== Libraries/Example Code ==
+
* Measured VSWR of 2.23 at 9 MHz with NanoVNA matches spec nicely
  
=== Land Boards Code ===
+
[[file:ADE-1_LO_VSWR.PNG]]
  
* [https://github.com/land-boards/lb-Arduino-Code/tree/master/STM32/VFO_Si5351 Land Boards Application]
+
[[file:ADE-1_IF_VSWR.PNG]]
  
==== VFO Menu ====
+
[[file:ADE-1_RF_VSWR.PNG]]
  
* Set Step Size
+
=== ADE-1 Measurements ===
** 1Hz, 10 Hz, 100 Hz, 1KHz, 10KHz, 100 KHz, 1 MHz, 10 MHz
 
* Set frequency
 
** 10 MHz to 40 MHz in step size steps
 
* Select VFO
 
** VFO0, VFO1, VFO2
 
* VFO On/Off
 
** On, Off
 
* Drive Level
 
** 2 mA, 4 mA, 6 mA, 8 mA
 
* Set Calibration Value
 
** In step size steps (down to 1 Hz)
 
* Save [power-on] defaults
 
  
=== Libraries used in this app ===
+
==== NanoVNA ====
  
* [https://github.com/olikraus/u8g2 U8g2: Library for monochrome displays, version 2]
+
* No RF in
* [https://github.com/etherkit/Si5351Arduino Si5351 Library for Arduino]
+
* LO driven by NanoVNA Tx
* [https://www.best-microcontroller-projects.com/rotary-encoder.html Rotary Encoder] - Software debounced
+
** About -10dBm output
=== Other Si5351 Libraries ===
+
* IF output to NanoVNA Rx
 +
* IF at 9 MHz
 +
** VSWR: 2.233
 +
** S21 Gain: -67 dB
  
* [https://github.com/andrey-belokon/Syntez_Si5351_Si570 Universal Digital VFO Si570/Si5351]
+
[[file:ADE-1.NanoVNA_LO-to-IF.png]]
* [https://github.com/adafruit/Adafruit_Si5351_Library Adafruit_Si5351]
 
* [https://github.com/NT7S/Si5351 Si5351 Library for avr-gcc]
 
* [https://github.com/prt459/Arduino_si5351_VFO_Controller_Keyer vk3hn_VFO_controller]
 
* [https://github.com/pu2clr/BFO Simple BFO with si5351 controlled by Arduino]
 
* [https://github.com/pu2clr/VFO_BFO_OLED_ARDUINO VFO and BFO with Si5351A, OLED and Arduino]
 
  
== Calbration Using WWV ==
+
* NanoVNA
 +
* No LO in
 +
* RF driven by NanoVNA Tx
 +
* IF output to NanoVNA Rx
 +
* IF at 9 MHz
 +
** VSWR: 2.216
 +
** S21 Gain: -42 dB
  
* Good method that doesn't require a frequency counter
+
[[file:ADE-1.NanoVNA_RF-to-IF.png]]
* Tune via ear and S meter
 
* Requires shortwave (or ham) receiver that can receive 5/10/15 MHz
 
* Rough tune calibration factor on scope or frequency counter
 
* Fine tune to 1 Hz using WWV
 
* 15 MHz WWV midday has better resolution
 
  
<video type="youtube">QCJ4cQGOQLI</video>
+
* Scanning from 1 to 100 MHz
  
== Measurements ==
+
[[file:ADE-1.NanoVNA_RF-to-IF_1-100MHz.png]]
  
* Channel CLK0
+
==== tinySA ====
* 10 Mhz
 
* 30 dB external attenuator (gain set in tinySA to -30dB)
 
* Scan 1MHz to 300MHz
 
  
[[file:tinySA_VFO-001_10MHz-Signal_1MHz-to-300MHz.png]]
+
* Driven by [[VFO-001]]
 +
* Signal level about 1 dBm
 +
* Insert signal into LO port
 +
* Monitor IF output
 +
* Output through 20 dB attenuator (tinySA set to -20dB gain)
  
* Zoom into 10 MHz fundamental
+
[[file:ADE-1.tinySA_RF-to-IF_9Mhz-center.png]]
* Approx. 1 dBm signal level
 
  
[[file:tinySA_VFO-001_10MHz-Signal_Narrow-10MHz.png]]
+
== Bridged Tee Diplexer ==
  
== Videos ==
+
Diplexor is a bandpass/band-stop filter popularized by [https://www.youtube.com/watch?v=iVUv8C-8g-Y Joe Reisert W1JR] that is used after a double Balanced Mixer to provide a 50 ohm termination to all frequencies at the mixer's IF port, and to the following amplifier stage.  Maintaining a consistent load at the mixer avoids overload and Inter-Modulation Distortion (IMD) effects that these mixers are prone to when not properly terminated.
 +
 
 +
=== LTSpice simulation ===
 +
 
 +
* 9 MHz
 +
* FT37-67, 20T-12" = 8 uH
 +
* T37-17, 13T-10" = 250 nH
 +
* C2 adjusts peak from left to right
 +
 
 +
[[FILE:DIPLEXER_SPICE_SIM.PNG]]
 +
 
 +
* [https://www.changpuak.ch/electronics/calc_16a.php Diplexer Calculator (Bridged Tee) Diplexer Calculator]
 +
* [https://www.qsl.net/g3oou/mixerterminations.html Mixer Diplexer description]
 +
 
 +
[[file:Diplexer.PNG]]
 +
 
 +
[[file:Diplexer_pass.PNG]]
 +
 
 +
<video type="youtube">zOk_0IiIgZY</video>
 +
 
 +
=== Adjust Diplexer C1 (ADE-1) ===
 +
 
 +
* Drive RF port from NanoVNA
 +
* Listen on IF port of NanoVNA
 +
* No drive on LO
 +
* 9 MHz is IF design frequency
 +
* Nano VNA set to scan from 1 Mhz to 30 MHz
 +
** Shows peak at 9 MHz
 +
 
 +
[[file:ADE-1.NanoVNA_RF-to-IF.png]]
 +
 
 +
* Scan from 8 to 10 MHz
 +
* Adjust C1 to peak near 9 MHz
 +
** Eliminate double peaks
 +
 
 +
[[file:ADE-1.NanoVNA_RF-to-IF_8-10MHz.png]]
 +
 
 +
== Kits and Parts Diode Mixer ==
  
<video type="youtube">58G5atwBX2M</video>
+
* [https://kitsandparts.com/DBDM.php Double Balanced Diode Ring Mixer Kit]
 +
* Build and tune diplexer first
  
<video type="youtube">ZkfQFdTcnG8</video>
+
[[file:DBDM.SCH.png]]
  
<video type="youtube">fJ_3z2IAjKg</video>
+
[[file:DBDM.PCB.png]]
  
<video type="youtube">pFDvcIk5EAk</video>
+
== Videos ==
  
<video type="youtube">jRNrPIrgWto</video>
+
<video type="youtube">GvadQpkZ8l0</video>
  
* [https://www.youtube.com/c/CharlieMorrisZL2CTM/videos Charlie Morris YouTube channel]
+
<video type="youtube">Mm7WfVzr1ao</video>

Revision as of 13:26, 1 October 2021

Kits and Parts Mixers Features in Common

  • All Ports are 50Ω
  • +7dBm Local Oscillator Injection Design
  • Full Diplexer at the IF Port
  • Optional Attenuators for RF & LO Ports
  • Available as bare PCB or kit of parts

My Typical Applications

Kits and Parts ADE-1 Mixer

ADE-1.SCH.png

ADE-1.PCB.png

Toroid Winding Direction

  • Toroids needs to be wound to match the pad locations/offsets on the PCB

Toroid-cw.jpg

ADE-1 Schematic

ADE-1 Schematic.PNG

Performance

Chart dBm-to-Volts.PNG

ADE-1 Performance.PNG

ADE-1 ElectricalSpecs.PNG

Port VWSR

  • Measured VSWR of 2.23 at 9 MHz with NanoVNA matches spec nicely

ADE-1 LO VSWR.PNG

ADE-1 IF VSWR.PNG

ADE-1 RF VSWR.PNG

ADE-1 Measurements

NanoVNA

  • No RF in
  • LO driven by NanoVNA Tx
    • About -10dBm output
  • IF output to NanoVNA Rx
  • IF at 9 MHz
    • VSWR: 2.233
    • S21 Gain: -67 dB

ADE-1.NanoVNA LO-to-IF.png

  • NanoVNA
  • No LO in
  • RF driven by NanoVNA Tx
  • IF output to NanoVNA Rx
  • IF at 9 MHz
    • VSWR: 2.216
    • S21 Gain: -42 dB

ADE-1.NanoVNA RF-to-IF.png

  • Scanning from 1 to 100 MHz

ADE-1.NanoVNA RF-to-IF 1-100MHz.png

tinySA

  • Driven by VFO-001
  • Signal level about 1 dBm
  • Insert signal into LO port
  • Monitor IF output
  • Output through 20 dB attenuator (tinySA set to -20dB gain)

ADE-1.tinySA RF-to-IF 9Mhz-center.png

Bridged Tee Diplexer

Diplexor is a bandpass/band-stop filter popularized by Joe Reisert W1JR that is used after a double Balanced Mixer to provide a 50 ohm termination to all frequencies at the mixer's IF port, and to the following amplifier stage. Maintaining a consistent load at the mixer avoids overload and Inter-Modulation Distortion (IMD) effects that these mixers are prone to when not properly terminated.

LTSpice simulation

  • 9 MHz
  • FT37-67, 20T-12" = 8 uH
  • T37-17, 13T-10" = 250 nH
  • C2 adjusts peak from left to right

DIPLEXER SPICE SIM.PNG

Diplexer.PNG

Diplexer pass.PNG

Adjust Diplexer C1 (ADE-1)

  • Drive RF port from NanoVNA
  • Listen on IF port of NanoVNA
  • No drive on LO
  • 9 MHz is IF design frequency
  • Nano VNA set to scan from 1 Mhz to 30 MHz
    • Shows peak at 9 MHz

ADE-1.NanoVNA RF-to-IF.png

  • Scan from 8 to 10 MHz
  • Adjust C1 to peak near 9 MHz
    • Eliminate double peaks

ADE-1.NanoVNA RF-to-IF 8-10MHz.png

Kits and Parts Diode Mixer

DBDM.SCH.png

DBDM.PCB.png

Videos